These homemade sausage rolls with puff pastry are one of my favorite snacks to make when I want something quick, delicious, and light on the stomach. The flaky pastry air fries to golden brown in the air fryer, and the sausages are juicy and flavorful inside.
What I love most about these sausage rolls in air fryer is how easy they are to make. The prep time takes a few minutes with just a couple of ingredients. If you enjoy easy air fryer snacks, you should also try my Crunchy Homemade Tater Tots Air Fryer Style.
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Video Tutorial
Try These Homemade Sausage Rolls with Puff Pastry
If you're looking for easy sausage roll recipes, this is one you'll want to save. The crispy pastry and savory sausage filling are one of my favorite sausages to make for guests and kids alike, whether you're serving them for lunch, as a snack, or as part of a party dish.
Why You’ll Love It
- Quick and easy: These sausage rolls require very little prep work and are easy to make.
- Perfectly crispy: The air fryer makes them flaky, with golden brown pastry.
- Great for entertaining: I love making these for when friends and family visit.
- Versatile: You can make them with your favorite herbs, spices, or even cheese if you like. Examples are garlic powder, thyme, onion powder, sage, oregano, salt, black pepper, and more.
Ingredients
- Small sausages: These are the main taste of the recipe and stay juicy inside the pastry.
- Chilled puff pastry: I always use chilled puff pastry because it creates the flakiest puff pastry sausage rolls.
- Barbecue sauce: I like to add this because it gives extra flavor and moisture.
- Egg: The reason your pastries come out with a beautiful golden finish.
How to Make Homemade Sausage Rolls with Puff Pastry
1. Slice 2 sheets of chilled puff pastry. Cut each sheet into 4 pieces to create a total of 8 pastry pieces.
NOTE: The puff pastry should be slightly wider than the sausages for easy sealing of the edges.
2. Using a silicone pastry brush, lightly coat each piece of pastry with barbecue sauce. Do not spread the sauce all the way to the edges. This will allow for proper sealing when wrapping the sausages.
3. Wrap each sausage snugly in a piece of pastry, and seal the edges by pinching them together to secure the pastry around the sausage.
4. In a small bowl, beat one egg using a fork. Place the uncooked sausage rolls into the air fryer basket and brush them with the beaten egg on top of the pastry.
6. Set the air fryer to 360°F (180°C) and cook for approximately 20 minutes.
7. At the 15-minute mark, give them another coat of beaten egg wash for extra crispiness and air fry for about another 5 minutes or until crispy.
8. Once they are golden brown, remove and garnish with fresh herbs like parsley or fresh rosemary. Serve hot with your favorite dipping sauces.
Recipe Tips
- I always keep the puff pastry cold until I'm ready to use it. Warm pastry becomes difficult to work with and won't puff as nicely.
- Don't overcrowd the basket. The mini sausage rolls need space for the air to circulate properly.
- If you're making your own version of sausage rolls from scratch, you can add finely diced onion, pepper, extra herbs, or your favorite spices to the filling, according to your personal preference.
- If you're using thicker sausages or if your puff pastry is rolled a bit thicker, you might need to add an extra few minutes. Conversely, thinner sausages or pastry might cook faster.
- Make sure that the edges are sealed well. If they start to open up during cooking, the sausage's juices might leak out.
- To see if the sausage rolls are thoroughly cooked, use a meat thermometer to check that the internal temperature of the sausages reaches 160°F (71°C).
- For larger families, it is better to air fry these sausage rolls in more than one batch.
- For more variety, you can use turkey sausages, vegan sausages, or even ground pork sausages.
What Can You Serve With This?
- Coleslaw
- Green salad
- Potato wedges
- Air fryer fries
- Baked beans
- Mustard dip
- Barbecue sauce
- Tomato chutney
FAQs
It's possible that the pastry was overstretched around the sausage or not sealed properly. Always make sure that you pinch the edges securely. Also, avoid overstuffing with too much sauce or fillings.
Dryness can be from overcooking. Always keep an eye on your sausage rolls, especially if it's your first time using the recipe. Different air fryers might require slight adjustments in cooking times.
Yes, I love adding a small slice of cheese before rolling the pastry around the sausage.
Yes, I often prepare them ahead and keep them in the fridge until ready to cook.
Absolutely. I freeze them after cooling completely and reheat them straight from frozen.
Recipe
Homemade Sausage Rolls With Puff Pastry
Equipment
- Air Fryer
- Small bowl
- Small bowl
- Silicone pastry brush
- Kitchen tongs
- Fork
- Serving platter
Ingredients
- 8 small sausages
- 2 sheets chilled puff pastry
- barbecue sauce to taste
- 1 egg
Instructions
- Slice 2 sheets of chilled puff pastry. Cut each sheet into 4 pieces to create a total of 8 pastry pieces.
- Note: The puff pastry should be slightly wider than the sausages for easy sealing of the edges.
- Using a silicone pastry brush, lightly coat each piece of pastry with barbecue sauce, ensuring not to spread the sauce all the way to the edges. This will allow for proper sealing when wrapping the sausages.
- Wrap each sausage snugly in a piece of pastry, sealing the edges by pinching them together to secure the pastry around the sausage.
- In a small bowl, beat one egg using a fork. Place the sausage rolls into the air fryer basket, and brush them with the beaten egg to achieve a beautiful and crispy golden-brown crust.
- Set the air fryer (I’m using the Instant Vortex Plus XL) to 360ºF (180ºC) and cook the sausage rolls for approximately 20 minutes. At the 15-minute mark, give them another coat of the beaten egg for extra crispiness.
- After about 20 minutes, your sausage rolls should be ready with a golden-brown color.
- Serve while hot and enjoy!
Notes
Cooking Time and Temperature
Air fry at 360°F (180°C) for approximately 20 minutes, brushing with egg again after 15 minutes.Taste & Texture
Flaky, buttery pastry with juicy sausage inside and a perfectly crisp, golden brown exterior.Storage, Freezing & Reheating
- Fridge: Store cooled sausage rolls in an airtight container for up to 3 days.
- Freezer: Freeze for up to 3 months.
- Reheat: Air fry at 350°F (175°C) for 2–3 minutes until hot and crispy.
Serving Recommendations
I love serving these warm with barbecue sauce or mustard on the side. They also make a great party snack platter alongside cheese, olives, and fresh vegetables.Recipe Variations and Substitutions
- Add shredded cheese before rolling.
- Mix extra herbs and spices into the sausage filling.
- Add finely diced onion for extra flavor.
- Use chicken sausages instead of pork.
- Add cooked bacon for an extra savory twist.
Proper Storage Tips
- Allow the sausage rolls to cool completely before storing.
- Store in an airtight container in the fridge.
- Reheat in the air fryer for the crispiest results.
- Avoid microwaving if possible, as the pastry can become soft.
Pro Tips
- Keep the puff pastry chilled until needed.
- Use a sharp knife when cutting the pastry.
- Don't overcrowd the air fryer basket.
- Brush twice with egg for extra color.
- Line your work surface with parchment paper for easier cleanup.
Video
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